Page 255 - Catalogo MRF FR
P. 255

RAW MATERIALS AND FINISHING OF MRF PRODUCTS         drawing.  When  our  products  are  welded  by  the  bodybuilder,  the  following
                                                               recommendations should be taken into account:
           MRF manufactures components in these types of materials:
                                                               Weiding of our stainless steel parts:
           1. Stainless steels
                                                               For correct welding, we recommend welding our parts with AlSI 308L wire.
           AISI304 austenitic stainless steels are very versatile, corrosion resistant and   To optimise the appearance and durability of the welded surface, it is advisable
           with good mechanical properties, which depend on the admissible degrees of   to  use  one  of  the  following  two  methods:  the  usual  residues,  excess  filler
           Cr and Ni present in the material. The ability of this steel to passivate enables   material or projections on welded surfaces should be removed mechanically
           it to spontaneously self-repair if damaged, by re-coating itself with this passive   with a stainless steel brush and/or by acid pickling followed by washing.
           layer.  This distinguishes it from inert protective coatings,  such as paints or


             coatings, wher  loc      remain.   mechanic  str     Welding of zinc-plat parts:
           yield strength are superior to carbon steels.       It is possible to weld already zinc-plated components. Obviously, the weld seams
                                                               do  not  have  a  corrosion  resistance  equivalent  to  the  galvanised  component
           In some specific components, AISI303 stainless steel is used for machined   itself. However, we recommend welding with ER70-S6 wire for a longer service
           parts and fasteners or AISI302 for springs.         life. After performing this welding, it is advisable to apply a special paint which
           All components are subjected to a cleaning and pickling process after the  allows the weld to be locally protected and to achieve consistency of appearance


           dra      processes.     way,   guar                 with the rest of the components.
           of oxides and deposited particles, maintaining their corrosion resistance and   Assembly:
           surface appearance.
                                                               The  tubes  of  the  locks  always  have  a  manufacturing  tolerance.  Correct
           Our  stainless  steel  products  have  a  mirror  polished  finish  by  default.  On   positioning of the tube guides compensates for the manufacturing tolerance of
           request, they can be supplied with a matt finish.   the tube and ensures the correct functioning of the lock.
           In addition to the finish, we offer the possibility of engraving the customer’s   In addition, the installation of anti-rack washers is recommended to prevent
           logo on most of our stainless steel products.       possible movement of the lock or door that could cause damage to components,
                                                               especially in enclosures with low structural rigidity. The locj in its final position
           2. Zinc plated carbon steel
                                                               must be perfectly aligned, otherwise stresses may be generated which could
           Low carbon steel with a low carbon content facilitates cold drawing and has a   cause a component to break.
           high weldability.                                   Handle springs are absolutely necessary to guarantee the correct functioning of
           We  subject  our  products  to  a  Chromium  Vi-free  electrolytic  zinc  plating   the lock and must therefore be installed.
           process. This process increases the protection against corrosion and gives an   Note
           aesthetically pleasing surface appearance.
                                                               The data on the weight of each reference, indicated in this catalogue, may not
           The life of the zinc coating on steel depends on the mass of zinc per unit area   correspond ta the real weight due to a tolerance of +6% due to the European
           and the aggressiveness of the environment to which it is exposed. Exposure to   Standard for the supply of raw materials.
           aggressive environmental conditions, use and maintenance will shorten the life
           of the zinc coating.                                CLEANING AND MAINTENANCE RECOMMENDATIONS
           MRF  can  also  supply  parts  with  other  surface  finishes:  lacquering,  nickel   The cleaning and maintenance of the seals will depend to a large extent on the
           plating, chrome plating, zinc-nickel plating, black zinc plating and others at the   weather conditions under which they are to be used. A product working under
           customer’s request.                                 aggressive conditions type C4 or C5, according to ISO 12944, will require much
           3. Other materials:                                 more  maintenance  than  a  product  working  in  environments  type  C1  or  C2,
           In  special  applications  requiring  corrosion  resistance  higher  than  AISI304,   according to the aforementioned standard.
           AISI316 stainless steel is used.  This material is usually used in marine  Standard maintenance consists of cleaning with fresh water and a clean cloth.
           applic                aggr                          Here are some specific indicatians on how to clean the parts depending on the
           environments.                                       type of stain:
                             requir    mechanic                 Type                   How to clean?
           anti-corrosion properties of steels.
                                                                Finguer marks          With soap and water
           MRF also has the capacity to manufacture with other materials at the customer’s
           request,  provided  that  these  materials  are  suitable  for  the  manufacturing   Marks in shiny polished parts  With glass cleaner
           processes, verifying this point by means of Studies and tests.  More stubbron marks and water  Mild creamy household cleaners.
                                                                                       Then use deionised water
           RECOMMENDATIONS FOR ASSEMBLY AND USE OF MRF PRODUCTS  Grease and oil stains  With products containing alcohol or
           Contact between different materials: the “stack effect’:                    acetone
                                                                 Cleaning agents containing chlorides,  especially those containing
           Whenever  there  is  contact  between  our  AISI  304  parts  and  other  metallic   hydrochloric acid, must not be used.
           components of poorer performance such as carbon steel or aluminium, the so-
           called “stack effect” can occur. The less noble metal is oxidised by the presence   Alkalis and shampoos should not be mixed, as they may react with each
           of a more nable metal.  We recommend the use of components,  fasteners  other and cause corrosion.
                           pr            contact,                It is very important to rinse thoroughly after cleaning,  because in areas

           installation by the customer.                         wher  ther          fr  spaces, w        c

           Prevention of product degradation during the assembly process:  accumulate and become stagnant and aggressive to the materials.
                                                               Use of grease:
           It is desirable to prevent the projection of shavings or particles on our parts,
           coming from drilling or cutting carbon steel. These could cause a deterioration   The wear of the fastening surfaces on espagnoletie bolts can be limited by the
           of the stainless steel surface appearance by oxidising over time. They can also   use of suitable industrial greases.
           damage the passive layer that serves as a self-protection for the stainless steel,
           which could lead to pitting corrosion.
           We  recommend  removing  these  chips  “mechanically”  immediately  or  with  a
           Stainless steel cleaner containing phosphoric acid.
           Sealing of the fixing holes of the parts:
           All holes drilled in panels, frames and doors must be sealed watertight before
           fixing  our  parts  to  avoid  the  appearance  of  rust,  coming  from  the  interior
           reinforcements.
           Welding:
           MRF offers its customers the possibility of supplying the complete welded lock,
           including  handle,  tube  and  cams,  subject  to  confirmation  of  the  customer’s







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